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featured-prod-services

 Tools Data Manager 2012

TDM2012 simplifies and centralizes the collection and management of all manufacturing process, quality and test data for archiving, viewing, trending, analyzing and mobilizing.

TDM2012 features a comprehensive torque data collection functionality designed to connect and extract all detailed torque data. TDM2012 is designed to consolidate torque data from all makes and models with advanced data retrieval, viewing, and graphing features.

TDM2012 deploys quickly, seamless integration into existing processes, user configurable and easy to use.

 

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Fastener Integrity Monitor

Precision torque application controllers cannot guarantee the integrity of a bolted joint/fastener because changes in frictional conditions and/or material composition can adversely impact the clamp force generated during the tightening process.  Because frictional conditions can change rapidly and without notice, completed bolted joints have a high risk of being improperly tightened without detection. 

Introducing the most advanced torque application quality verification system available today, Fastener Integrity Monitor (FIM).  FIM calculates and maps key behavioral characteristics of the materials as they are being tightened with precision torque application controllers. FIM then analyzes the behavior of each rundown and compares actual behavior against mapped, baseline behavior to determine reportable deviations.

FIM is a complete quality verification that operates real time within the manufacturing cycle.  Contact Catalyst Solutions to learn more about FIM and the benefits it delivers.   

 

 
 
  
 
 
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Weld Integrity Monitor

Early detection of hidden process failures is key to improving the quality of finished products and reducing cost impact of warranty related repairs once in the hands of the consumer.

By capturing detailed welding data in real time, WIM can analyze the behavior of materials and welding process during the welding activity to determine reportable deviations from normalized, baseline mappings of the welded joint which can create welding joints that are at high risk of premature failure.

Call Catalyst today to learn more about how WIM can become a vital part of your quality and cost management programs.

 

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Professional Services

Catalyst continues to provide world-class engineering and support services to a wide variety of clientele world-wide.    The Catalyst engineering services team has designed solutions for sequential build/delivery systems, full scale MES systems, demand-based replenishment systems, supply chain synchronization systems, advanced intelligent scheduling systems and process improvement projects focused on improving throughput, increasing quality and reducing operating costs.

Call today to learn more about how the experienced engineering team at Catalyst can deliver measurable value to your organization.

 

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Who are We?

Catalyst is an engineering and software products company serving clients around the globe.  Our primary mission is to develop and deliver advanced solutions that deliver real value at very aggressive prices.  We truly have the solutions that will make a difference in how you manufacture and continue to improve processes.

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What Do We Offer?

- World-class software products and services for
   customers of all sizes and geographies
- Advanced Research and Development of
   innovative software products and tools
- The most technically-based remote support
   services for mission critical environments
- 24 x 7 x 365 Level 1 and 2 support.

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What Makes Us Unique?

- Software products that add true value in 
   addition to processing and functionality
- Industrial-based software tools designed to 
   put the User in control (out-of-the-box)
- Commitment to develop and deliver value-rich, 
   easy-to-use & deploy software tools for the   
   manufacturing environment

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RFID - Chaotic Stock Tracking

Leveraging RFID - Chaotic Stock Tracking

Passive RFID . . . Active RFID . . .Low Frequency (LF) . .  High Frequency (HF) . . .Ultra High Frequency (UHF) . . . Ultra Wide Band (UWB) . . . Real Time Location Systems (RTLS) . . . there is a wide variety of RFID technologies being used today, each  with its own specific capabilities and limitations.  With all that is available, selecting the most appropriate technology for your needs and requirements can be quite challenging. 

It is important to be able to step back and review both the specific challenges of your project and the capabilities/limitations of all RFID technologies in order to select the most applicable, best-fit  RFID technology.  Since 2003, Catalyst has worked with applying evolving RFID technology to assist its clients in designing and selecting the proper RFID technology to meet their project needs and objectives.  In each case, the technology that was selected and launched was a "best fit" technological approach available at the time of the project.  Catalyst's approach is to select RFID technology that supports your manufacturing processes and solves your challenges, rather than adjusting your processes or expectations to fit to the selected technology.

The primary purpose of RFID, as seen by Catalyst engineers, is to provide item/person recognition and tracking that meets or exceeds the project objectives set by the client's requirements.  Examples of RFID use in Catalyst designs include, but is not limited to:

  1. Hands-free component recognition as products progress through their manufacturing/assembly processes
  2. Data cache for updating processes with specific build requirements
  3. Data collection for end of process download and archiving
  4. Tagging and association of finished goods for retrieval from chaotic storage (precision, rapid locator)
  5. Tagging and association of work-in-process items that are queued off line and re-introduced back into production cycles, as needed (precision locator)
  6. Tagging people to determine location for unauthorized entry or presence (last known presence  tracking)
  7. many others

Catalyst designs provide a competitively priced solution to complex requirements that accomplish the objectives without deviation.  Whether the designed solution uses Catalyst's own Real Time Location System software which collaborates item data with location data for accurate locating processes or a 3rd party solution is chosen, you can be assured that the Catalyst design is offered based on "best fit" design and not financial motivations.

To learn more about how Catalyst can assist you in this area, call the Catalyst marketing or engineering rep today!

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