Weld Integrity Monitor

Tools Data Manager 2012

TDM2012 simplifies and centralizes the collection and management of all manufacturing process, quality and test data for archiving, viewing, trending, analyzing and mobilizing.

TDM2012 features a comprehensive torque data collection functionality designed to connect and extract all detailed torque data. TDM2012 is designed to consolidate torque data from all makes and models with advanced data retrieval, viewing, and graphing features.

TDM2012 deploys quickly, seamless integration into existing processes, user configurable and easy to use.

Fastener Integrity Monitor

Precision torque application controllers cannot guarantee the integrity of a bolted joint/fastener because changes in frictional conditions and/or material composition can adversely impact the clamp force generated during the tightening process. Because frictional conditions can change rapidly and without notice, completed bolted joints have a high risk of being improperly tightened without detection.

Introducing the most advanced torque application quality verification system available today, Fastener Integrity Monitor (FIM). FIM calculates and maps key behavioral characteristics of the materials as they are being tightened with precision torque application controllers. FIM then analyzes the behavior of each rundown and compares actual behavior against mapped, baseline behavior to determine reportable deviations.

FIM is a complete quality verification that operates real time within the manufacturing cycle. Contact Catalyst Solutions to learn more about FIM and the benefits it delivers.

Weld Integrity Monitor

Early detection of hidden process failures is key to improving the quality of finished products and reducing cost impact of warranty related repairs once in the hands of the consumer.

By capturing detailed welding data in real time, WIM can analyze the behavior of materials and welding process during the welding activity to determine reportable deviations from normalized, baseline mappings of the welded joint which can create welding joints that are at high risk of premature failure.

Call Catalyst today to learn more about how WIM can become a vital part of your quality and cost management programs.

Professional Services

Catalyst continues to provide world-class engineering and support services to a wide variety of clientele world-wide. The Catalyst engineering services team has designed solutions for sequential build/delivery systems, full scale MES systems, demand-based replenishment systems, supply chain synchronization systems, advanced intelligent scheduling systems and process improvement projects focused on improving throughput, increasing quality and reducing operating costs.

Call today to learn more about how the experienced engineering team at Catalyst can deliver measurable value to your organization.

Who are We?

Catalyst is an engineering and software products company serving clients around the globe. Our primary mission is to develop and deliver advanced solutions that deliver real value at very aggressive prices. We truly have the solutions that will make a difference in how you manufacture and continue to improve processes.

What Do We Offer?

- World-class software products and services for
   customers of all sizes and geographies
- Advanced Research and Development of
   innovative software products and tools
- The most technically-based remote support
   services for mission critical environments
- 24 x 7 x 365 Level 1 and 2 support.

What Makes Us Unique?

- Software products that add true value in
   addition to processing and functionality
- Industrial-based software tools designed to
   put the User in control (out-of-the-box)
- Commitment to develop and deliver value-rich,
   easy-to-use & deploy software tools for the
   manufacturing environment

Weld Integrity Monitor

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Product Overview

Weld Integrity Monitor is designed to allow welding engineers and welding quality experts to establish quality/integrity tracking for each robotic weld joint including setting alerts and escalation procedures. WIM will conduct detailed analysis on collected weld data by Tools Data Manager for each completed robotic weld joint and compare the results against the user defined baseline for normalcy and acceptability. If the results of the real time analysis deviates from the baseline, WIM will apply the user defined rules for initiating alerts based on % of deviation from the baseline.

WIM, therefore, is a complete set of tools for handling and analyzing critical processing data from robotic welding systems. These WIM tools allow the engineers to establish an acceptable baseline for each and every joint or set of joints to be welded and monitored. WIM tools also allow the engineers to determine the rules for alerts and alarms that will be used to notify the user of potential issues with welding results.

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